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IUXPOWER Electronic Technolohy Co;Ltd

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EVD DC CHARGING PILE INTEGRATED TEST SYSTEM
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  • EVD DC CHARGING PILE INTEGRATED TEST SYSTEM

EVD DC CHARGING PILE INTEGRATED TEST SYSTEM

The non-vehicular DC charger integrated test device, together with a three-phase programmable AC power supply, load box, and measurement and control system, constitutes a DC charger test system. In this system, the three-phase programmable AC power supply provides power to the charger and can simulate voltage characteristics such as overvoltage and undervoltage. The load box is used to simulate the load of an electric vehicle.

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Details

  The DC charger integrated test device consists of the following:


◆ Industrial computer host ◆ Monitor ◆ Programmable AC power supply ◆ System control unit ◆ Power analyzer

◆ Interface simulator ◆ DC load composition ◆ Oscilloscope (optional) ◆ Insulation withstand voltage tester

 

  Reference test specification items


The non-onboard charger integrated test device integrates

《NB/T 33008.1 Electric Vehicle Charging Equipment Inspection and Test Specification Part 1: Non-onboard Charger》

《GB/T 34657.1-2017 Electric Vehicle Conductive Charging Interoperability Test Specification Part 1: Power Supply Equipment》

《GB/T 34658-2017 Consistency Test of Communication Protocol between Electric Vehicle Non-onboard Conductive Charger and Battery Management System》

《JJGXXX-2018 Metrology Verification Procedure for Non-onboard Chargers》

...and other test specification items

 

  Product Features


♦ Can test 7KW-240KW DC charging piles (or larger selection)

♦ Open architecture software platform

♦ Supports instruments with GPIB/RS-232 or RS485/interfaces

♦ Test item editing function

♦ Test program editing function

♦ Test report editing and printing function

♦ Statistical analysis report editing function

♦ Online instrument control function

♦ User permission setting

♦ Test item management function

♦ Test personnel management function

♦ System preset test items can be used to improve test productivity

♦ Hardware can be expanded according to user needs

♦ Graphical interface

♦ Export test report

 

  System Architecture


 

  Reference Execution Standards


Standard NumberStandard Name
NB/T 33001-2010Technical Conditions for Electric Vehicle Non-onboard Conductive Chargers
NB/T 33008.1-2013Electric Vehicle Charging Equipment Inspection and Test Specification Part 1: Non-onboard Charger
NB/T 33002-2010Technical Conditions for Electric Vehicle AC Charging Piles
NB/T 33008.2-2013Electric Vehicle Charging Equipment Inspection and Test Specification Part 2: AC Charging Piles
GB 50171-2012Code for Construction and Acceptance of Electrical Installation Engineering Panels, Cabinets and Secondary Circuit Wiring
GB 50149-2010Code for Construction and Acceptance of Electrical Installation Engineering Busbar Systems
GB/T 2421.1-2008Overview and Guide for Environmental Testing of Electrotechnical Products
GB/T 19826-2005General Technical Conditions and Safety Requirements for DC Power Supply Equipment in Power Engineering
GB/T20234.1-2015Connectors for Conductive Charging of Electric Vehicles Part 1: General Requirements
GB/T20234.2-2015Connectors for Conductive Charging of Electric Vehicles Part 2: AC Charging Interface
GB/T20234.3-2015Connectors for Conductive Charging of Electric Vehicles Part 3: DC Charging Interface
DL/T 645-2007Communication Protocol for Multi-function Electric Energy Meters
Q/GDW 1233-2014General Requirements for Electric Vehicle Non-onboard Chargers
Q/GDW 1591-2014Inspection Technical Specification for Electric Vehicle Non-onboard Chargers
Q/GDW 1234.1-2014Electric Vehicle Charging Interface Specification Part 1: General Requirements
Q/GDW 1234.3-2014Electric Vehicle Charging Interface Specification Part 3: DC Charging Interface
Q/GDW 1235-2014Communication Protocol for Electric Vehicle Non-onboard Chargers
GB2681-1981Wire Colors in Electrical Complete Sets
GB/T 2423.1-2008Environmental Testing of Electrotechnical Products Part 2: Test Methods Test A: Low Temperature
GB/T 2423.2-2008Environmental Testing of Electrotechnical Products Part 2: Test Methods Test B: High Temperature
GB/T 2423.4-2008Environmental Testing of Electrotechnical Products Part 2: Test Methods Test Db: Cyclic Damp Heat (12h+12h)
GB/T 2423.17-2008Electro-technical products - Environmental testing - Part 2: Test methods - Test Ka: Salt mist
GB/T 2423.55-2006Electro-technical products - Environmental testing - Part 2: Test methods - Test Eh: Hammer impact test
GB 4028-2008Degrees of protection provided by enclosures (IP Code)
GB/T 4797.5-2008Electro-technical products - Natural environmental conditions - Precipitation and wind
GB/T 13384-2008General technical conditions for packaging of electromechanical products
GB/T 13422-2013Semiconductor power converters - Electrical test methods
GB 17625.1-2012Electromagnetic compatibility - Limits - Limits for harmonic current emissions (equipment with per-phase input current ≤16 A)
GB/Z 17625.6-2003

Electromagnetic compatibility - Limits - Limits for harmonic currents produced by equipment with rated current greater than 16 A in low-voltage power systems

Limits for harmonic currents

GB/T 17626.2-2006Electromagnetic compatibility - Test and measurement techniques - Electrostatic discharge immunity test
GB/T 17626.3-2006Electromagnetic compatibility - Test and measurement techniques - Radiated RF electromagnetic field immunity test
GB/T 17626.4-2008Electromagnetic compatibility - Test and measurement techniques - Burst immunity test
GB/T 17626.5-2008Electromagnetic compatibility - Test and measurement techniques - Surge immunity test
GB/T 17626.11-2008Electromagnetic compatibility - Test and measurement techniques - Immunity to voltage dips, short interruptions and voltage variations
GB/T 29317-2012Terminology for electric vehicle charging and swapping facilities
GB/T 18487.1-2015Electric vehicle conductive charging system - Part 1: General requirements
GB/T 27930-2015Communication protocol between off-board conductive charger and battery management system for electric vehicles
GB/T 29318-2012Electric energy metering for off-board chargers for electric vehicles
GB/T 29316-2012Technical requirements for power quality of electric vehicle charging and swapping facilities

 

  Test Items


CategoryFunctionCategoryFunction
Off-board charger performance requirementsElectricity meter check

Off-board charger protocol

Consistency test items

CHM message test
Insulation resistance testCRM message test
Dielectric strength testCharging handshake test
Impulse voltage withstand testCharging handshake negative test

Off-board charger output

Index test

Output current error testCRM message test
Voltage regulation accuracy testCML message test
Current regulation accuracy testCRO message test
Ripple factor testCharging parameter configuration test
Efficiency testCharging parameter configuration negative test
Power factor testCRO message test
Voltage limiting characteristic testCCS message test
Current limiting characteristic testCST message test

Off-board charger operation

Functional test

Display function testCharging test
Input function testCharging negative test
Communication function testCST message test
Control guidance testCSD message test
Protocol consistency testCharging end test

Off-board charger interoperability

Test function

Connection method checkCharging end negative test
Interface structure size check

 

JJGXXX 
Metrology Verification 
Procedure

Appearance Inspection
Interface Space Dimension CheckInsulation resistance test
Connection Confirmation TestWorking Error
Self-Check Stage TestIndicated Error
Charging Ready TestPayment Amount Error
Charging Stage Test Clock Indication Error
Normal Charging Completion Test

Non-Onboard Charger Safety

Performance Test

Input Overvoltage Protection Test
Charging Connection Control Timing TestInput Undervoltage Protection Test
Communication Interruption TestOutput Short Circuit Protection Test
Switch S Disconnection TestOvertemperature Protection Test
Vehicle Interface Disconnection TestSoft Start Test
Insulation Fault TestBattery Reverse Connection Test
PE Disconnection TestConnection Anomaly Test
Other Charging FaultsEmergency Stop Function Test

The above models are for reference only. For other specifications, please consult IUXPOWER Electronic Technolohy business channels. Specifications and parameters are subject to change without notice.

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