IP6000 series on-board charger OBC/DC-DC converter test system

Series:

Integrated Test System

Product Inquiry

Details

The IP6000 series on-board charger OBC/DC-DC converter test system is designed to test the input/output characteristics, efficiency, and protection items of on-board chargers/OBCs and DC-DC converters. It includes basic electrical characteristics and communication protocol test items; the test references are: QC/T 895, GB/T 24347, GBT 34657.2 and enterprise standards (customized according to user needs). During the entire detection process, the software automatically performs the pre-set procedures, achieving fully automated testing to eliminate the influence of human factors on the detection results, making the detection results more accurate, greatly shortening the product factory detection time, and significantly improving testing efficiency.

Equipment Structure Framework

Components of the On-board Charger Automatic Test System:

1. Industrial Computer Host 2. Monitor 3. System Control Unit 4. Digital Oscilloscope 5. Power Analyzer 6. Programmable DC Electronic Load 7. Programmable DC Power Supply 8. Programmable AC Power Supply.

Reference Standards

Serial Number	Standard Number	Standard Name
1	GBT 18487.1-2015	Electric Vehicle Conductive Charging System Part 1: General Requirements
2	GBT34657.2-2017	Electric Vehicle Conductive Charging Interoperability Test Specification Part 2: Vehicle
3	GBT 24347-2009	Electric Vehicle DC/DC Converter
4	GBT 28046.2-2011	Road Vehicles - Environmental Conditions and Testing for Electrical and Electronic Equipment - Part 2: Electrical Loads
5	GB_T 18384.3-2001	Electric Vehicle Safety Requirements Part 3_Personnel Electric Shock Protection
6	QCSG1211013-2016	Technical Specification for Non-onboard Chargers for Electric Vehicles
7	QCT 1088-2017	Technical Conditions for Charging and Discharging Motor Controllers for Electric Vehicles
8	QCT-895-2011	Conductive On-board Charger for Electric Vehicles
9	QGDW1591-2014	Inspection Technical Specification for Non-onboard Chargers for Electric Vehicles

	On-board charger follows QCT/895-2011 regulations.	DC-DC converter follows GB/T 24347-2009 regulations.
Serial Number	Test Items	Test Items
1	Input Voltage Range Test	Input/Output Test
2	Input Voltage Disturbance Test	Switch-on/off Time Test
3	Input Voltage Slow Rise Test	Input Overvoltage Protection Test
4	Input Frequency Range Test	Input Undervoltage Protection Test
5	Charging Function Test	Output Overvoltage Protection Test
6	Voltage and Current Limiting Function Test	Output Undervoltage Protection Test
7	Harmonic Current Content Test	Overcurrent Protection Test
8	Input Overvoltage Protection Test	Output Reverse Connection Protection Test
9	Output Overvoltage Protection Test	Output Short Circuit Protection Test
10	Input Undervoltage Protection Test	Output Voltage Ripple Test
11	Output Undervoltage Protection Test	Output Voltage Error Test
12	Power-off Protection Test	Voltage Accuracy Test
13	Output Reverse Connection Protection Test	Output Current Error Test
14	Output Short Circuit Protection Test	Output Current Ripple Test
15	Low Voltage Power Supply Function Test	Current Accuracy Test
16	Start-up Surge Current Test	Source and Load Effect Test
17	Output Voltage Error Test	Enable Signal Range Test
18	Output Current Error Test	Efficiency Test
19	Output Current Ripple Test	Output Response Time Test
20	Output Voltage Ripple Test	On/Off Waveform Test
21	Power Factor and Charging Efficiency Test	Power Consumption Test
22	Output Response Time Test
23	On/Off Waveform Test
24	Power Consumption Test

Product Features

◆ Open architecture software platform

◆ Test item editing function

◆ Test procedure editing function

◆ Test report editing and printing function

◆ Statistical analysis report editing function

◆ Online instrument control function

◆ User permission setting

◆ Test item management function

◆ Test personnel management function

◆ System preset test items can be used to improve test productivity

◆ Hardware can be expanded according to user needs

◆ Traceability of test data, test results correspond to product barcodes

◆ Test records and test result files are saved to the local machine and server or MES system

◆ Supports instruments with GPIB/USB/RS232/RS485/CAN/LAN/PC interfaces

Host Computer Software

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